Te pakaru i ngā tikanga tuku iho hei whakatutuki i te mea whakamiharo: Ka hangaia e te hangarau whakakikorua laser he "pūeru tino mārō" mō ngā piston

I roto i te pūtake o te ahumahi hou – ngā pūnaha waipēhi me te wai – ko te pūwero, hei wāhanga matua e neke ana, ko ōna āhuatanga mata e whakatau tika ana i te pono, te whai huatanga, me te roa o te mahi o te pūnaha katoa. Mō te wā roa, ko te kakahu, te waikura, me te ngenge he wero tūturu e pā ana ki ngā pūwero tuku iho. I tēnei rā, e hiahia ana mātou ki te whakaatu ki a koe i tētahi hangarau whakapakari mata hou: te whakakikorua laser. Me ōna painga matua o te "tika taumata-micrometer" me te "hononga taumata-whakarewa," kei te whakatuwhera tēnei hangarau i tētahi upoko hou i roto i te whakapai ake i te mahi pūwero.

I. Ngā Wero Tuku Iho: Ngā ngoikoretanga o te ātete ki te kakahu o te mata o te Plunger

Ka pāngia te pūwero e ngā nekehanga tauutuutu i roto i ngā taiao pēhanga teitei, tere teitei, tae atu ki roto i ngā pāpāho matatini, ā, ka pāngia tonutia tōna mata e te waku kaha me te pānga. Ahakoa i hangaia mai i te maitai koranu kounga teitei, he nui tonu ngā herenga o ngā tukanga maimoatanga wera tuku iho, o ngā tikanga whakakikorua chrome mārō rānei.

He angiangi te paninga (te nuinga o te wā

Ka herea ā-ringa noa te paninga me te rauemi turanga, ā, ka nui ake te tūponotanga ka motu.

Kei te piki haere te kaha o ngā wero tiaki taiao e pā ana ki te tukanga whakakikorua i te chrome.

He tino nui te utu mō te whakakapi katoa i te pūwero, ā, ko te mutunga mai he nui ngā mate ka puta.

Kua noho ēnei herenga hei aukati nui e whakawhāiti ana i te mahi roa me te pono o ngā papu paraka.

II. Te Huringa Hangarau: He aha te whakakikorua taiaho?

Ko te whakakikorua taiaho, e kiia nei ko te "whakarewa whakarewa aronga," he tikanga hangarau mata matatau e whakamahi ana i ngā hihi taiaho kaha-nui hei whakarewa tonu i ngā rauemi koranu mahi-teitei ki te mata o te rauemi turanga, e āhei ai te totoka tere me te hanganga o tētahi paparanga pakari, kāore he pore, kāore he pakaru.

He rite tēnei tukanga ki te "whakarewa whakairo iti": I raro i te arataki a te pūnaha CNC tino tika, ka neke tika te hihi laser i runga i te ara kua whakaritea, ka "whakakotahi me te whakairo" i ngā paura tungsten carbide nano, te cobalt-based, te nickel-based rānei ki ngā wāhi motuhake o te mata plunger. Ka taea te whakarite ngāwari i te matotoru o te paparanga whakakikorua i roto i te awhe o te 0.2 ki te 3.0 mm, ka taea ai te whakaritenga mahi tika—ahakoa te wāhi e hiahiatia ana te whakapakari, ka whakamahia tika te whakapakari.

III. He aha te take he "kōwhiringa pai ake" te whakakikorua i te laser mō te whakapakari i te plunger?

Kua tino piki ake te pakeke, ā, kua pūrua hoki te ātete ki te kakahu.
Ka taea e te pakeke o te paparanga whakakikorua taiaho te eke ki te HRC 60–70 (tata ki te HV 700–1000), arā, 1.5–2 ngā wā o te maitai tinei kounga teitei, ā, 2–3 ngā wā o ngā paparanga whakakikorua-chromium tuku iho. I roto i ngā whakamātautau i raro i ngā āhuatanga mahi tino kino, pērā i ngā mea e tūpono ana ki ngā tautoko waipēhi waro me ngā papu keri hinu, ka piki ake te roanga mahi toharite o ngā piston mā te 300%–500%.

He tino kaha te here o te konganuku, kia kore ai e tihore.
I ngā pāmahana tiketike, ka whakaranua te paparanga whakakikorua me te rauemi turanga, ka hanga he rohe whakawhiti whakarewa, tata ki te 50–100 μm te matotoru. Ko te kaha here e whiwhihia ana i tēnei ara ka neke ake i te 80% o te kaha o te rauemi turanga tonu, ā, mā reira ka whakatauhia te raruraru o te pakaru o te paninga.

Mā te whakaritenga me te whakatikatika tika ka taea te hanga anō me te mohio.

Whakakaha ā-rohe: Ka whakamahia noa te whakakaha ki ngā wāhi matua pērā i ngā rīpene hiri me ngā wāhanga e mau ana i te pēhanga, ā, ka penapenahia ngā utu.

Hoahoa rōnaki: Ka tutuki i tētahi rōnaki mahi tino pai e ahu whakamua ana mai i te rauemi turanga ki te mata, e whakaatu ana i ngā paparanga o te pakari, te mārō, me te ātete ki te kakahu.

Te hangarua i ngā wāhanga kua whakamahia: Ka whakatikahia ngā ringaringa plunger kua pakaru mā te whakakikorua, ka whakahokia mai ō rātou āhua taketake me te whakapai ake i tō rātou mahi. Ko te utu o tēnei tukanga he 30% ki te 40% noa iho o te utu o te hoko wāhanga hou.

Ngā tukanga hanga matomato: ki te whanaketanga tauwhiro
Kāore he parahanga o te konganuku taumaha me te tukunga waipara i roto i te tukanga katoa, ā, neke atu i te 95% te reiti whakamahinga rauemi. He hangarau hanga anō tēnei e whakaatu pono ana i te ariā o te hanga matomato.

IV. Ngā Otinga Pūnaha: Te huri i ngā painga hangarau hei uara kiritaki

I Green Laser Tech, ehara i te mea ko ngā taputapu matatau anake tā mātou e whakarato ana, engari e whai ana hoki mātou ki te tuku i ngā otinga whānui ki ngā kiritaki hei whakapakari i ngā mata o ngā piston.

Pūnaha maimoatanga-mua tino tika: Ka whakamahia e tēnei pūnaha te whakakotahitanga o te pupuhi onepu iti me te horoi taiaho hei whakarite kia tino ma te mata o te papa, ā, ka whakatakoto i te turanga mō te whakakikorua kounga teitei.

Utauta mīhini whakakikorua atamai maha-tuaka: He mea hanga motuhake mō ngā wāhanga hurihuri pēnei i ngā piston, he pūnaha whāngai paura tukutahi me te pūnaha ine pāmahana wā-tūturu, e taea ai te whakakikorua ōrite o ngā mata matatini.

Ka tautokona e te pātengi raraunga rauemi mā te whakarato i ngā tātai rauemi kua whaimanahia neke atu i te 30, kua whakarōpūtia ki ngā kāwai matua e 8, hei whakatutuki i ngā āhuatanga whakahaere rerekē pēnei i te huri mākū, te huri maroke, me te kakahu waikura.

Pūnaha Tohunga Tukanga: Kei roto ngā rau o ngā kete tukanga kua whirihorahia mō te whakakikorua i ngā pūwero, e kapi ana i te whānuitanga o ngā hua – mai i ngā matua takirere tika me te diameter o te 20 mm ki ngā pūwero rango waipēhi nui me te diameter o te 500 mm.

Te whakahaere kounga katoa o te tukanga kati-porowhita: Mā te whakauru i ngā pūnaha aroturuki ipurangi me ngā pūnaha whakamātautau tuimotu, ka whakaritehia ko te rerekētanga pakeke o te hua he ≤3%, ko te rerekētanga matotoru he ≤5%, ā, ko te taratara o te mata Ra he ≤0.8μm.

V. Akoranga Take Whakamātautau: Te Whakaaturanga a ngā Tau i te Mana o te Huringa

Kaupapa whakatika tautoko waipēhi o te maina waro

Mō tētahi rōpū mīhini waro nui o te whare, i whakatikatikaina ngā piston pou φ360mm. Ko te utu mō te whakakikorua i ia wāhanga takitahi he tata ki te 12,000 yuan. Nō reira, i whakaroahia te roa o te ora mahi o ēnei wāhanga mai i te 8 marama ki te neke atu i te 3 tau, ā, ka taea e te kiritaki te penapena neke atu i te 4 miriona yuan i roto i ngā utu whakakapinga i roto i te wā.